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Repairing the Otter - Part I

Well, I'm back and doing a repair to the Otter.  The day after I launched her I took her to Hinkson Slough to go fishing.  After I was done I returned to the gravel ramp and beached her and then stepped out onto the ramp. That's when I heard a cracking sound. The next morning I inspected the hull and sure enough the epoxy on the outside of the hull had cracked and probably the wood underneath. The crack is between the front seat and middle seat on the starboard side and maybe 6 inches long. I can only assume; a: I need to lose weight and; b: this area wasn't well supported by water and/or land and gave way.

CRACK1.JPG (160199 bytes) CRACK2.JPG (166904 bytes)
Its hard to see, but the crack is in the yellow circles.  The white streaks are superficial scratching and scuffing of the paint.

Besides being really pissed off, I want to fix this and prevent it from happening again.  I have mentioned several times that the plywood I used was questionable, a mistake I will never make again.  There was probably a void in the interior lamination and I paid for it.  To fix this I will need to sand the paint and primer off and apply fiberglass cloth to the outside hull and interior floor areas.  This should make the Otter bulletproof.  

One thing I will be sure to do is apply the epoxy as carefully as possible, avoiding the long fairing and sanding step.  This is not a high speed boat and the bottom will get scratched and scuffed anyway, so I will settle for a less than perfect bottom.  Hell, you can't see it anyway, the bottom is in the water.  Strength is my priority.

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